Chemzip

PVC Heat Stabilizers, Impact Modifiers & Processing Aids

13 grades across 3 chemistry families — Heat Stabilizers (Ca/Zn, Organotin, Ba/Zn, Phosphite Co-stabilizer), Impact Modifiers (CPE, MBS, ACR), and Compatibilizer for PCR-PVC recycling.

Quick-Pick by System

PVC ApplicationHeat Stabilizer ClassImpact ModifierTypical Stabilizer DoseRecommended Grade
Pipe (Pressure)Calcium-Zinc (Ca/Zn) — solid one-packCPE 7-9 phr1.5–3.0 phr Ca/ZnCalcium Zinc Stabilizer + CPE Impact Modifier
Pipe (Non-Pressure / Sewer)Calcium-Zinc — economic gradeACR 4-6 phr (gloss) or none1.0–2.0 phr Ca/ZnCalcium Zinc Stabilizer + ACR
Window Profile (Rigid)Ca/Zn — high-weatherability + co-stabilizerMBS 5-8 phr (clarity) or ACR 4-6 phr2.5–4.0 phr Ca/Zn + 0.3 phr phosphiteCa/Zn Stabilizer + MBS + Phosphite Co-Stab
Sheet (Rigid)Ca/Zn or Organotin (clarity)MBS 4-8 phr (transparent)Ca/Zn 1.5–2.5 phr OR Organotin 1.0–1.5 phrCa/Zn or Organotin + MBS
Sheet (Calendered, Flooring)Ba/Zn liquidACR (gloss)Ba/Zn 1.5–3.0 phrBarium Zinc Stabilizer + ACR
Film (Rigid, Pharma)Organotin (transparent)MBS 6-12 phrOrganotin 1.2–1.8 phrOrganotin Stabilizer + MBS
Film (Flexible, Cling)Ca/Zn liquid + epoxidized soybean oilCa/Zn liquid 0.8–1.5 phr + ESO 3 phrCa/Zn Liquid + ESO Plasticizer
Cable JacketCa/Zn or Ba/Zn (cost-sensitive)1.5–2.5 phr stabilizerCa/Zn or Ba/Zn + flexible plasticizer
Bottle (Transparent)Organotin (food contact: 21 CFR 178.2010)MBS 6-10 phrOrganotin 1.0–1.4 phrOrganotin Stabilizer (food-grade) + MBS
WPC (Wood-Plastic Composite)Ca/Zn — high-thermal-stabilityCPE or ACR (gloss option)2.5–4.0 phr Ca/Zn + heat-stabilizer packCa/Zn + CPE + Phosphite Co-Stab
PCR-PVC Recycled CompoundCa/Zn + extra co-stabilizerCPE 8-12 phr (compatibilize PCR streams)3.0–5.0 phr Ca/Zn + 0.5 phr phosphiteCa/Zn + CPE + PCR-PVC Compatibilizer
Medical Tubing (Flexible)Ca/Zn liquid (low-migration)Ca/Zn 1.0–1.8 phrCa/Zn Liquid (USP / FDA grade)

All Grades (by chemistry class)

Calcium-Zinc & Barium-Zinc Heat Stabilizers(4)

The post-lead-phase-out modern PVC stabilizer system. Ca/Zn solid one-pack is the workhorse for rigid PVC pipe, profile, sheet — non-toxic, food-contact compatible, RoHS / REACH compliant. Ca/Zn liquid serves flexible PVC film and medical tubing. Ba/Zn liquid remains in use for cost-sensitive non-food rigid sheet and cable. All require organic co-stabilizers (phosphite, beta-diketone, polyols) for long-term performance.

plastic rubber additives

Calcium Zinc Stabilizer

Calcium Zinc Stabilizer is a heavy-metal-free PVC heat stabilizer system combining calcium and zinc salts with co-stabilizers and lubricants, offering an environmentally safe alternative to lead and cadmium-based systems. It provides excellent long-term thermal stability and good initial coloring performance for rigid and flexible PVC formulations. Ca-Zn stabilizers are widely used in food-contact, medical, and children's product applications.

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plastic rubber additives

Barium Zinc Stabilizer

Barium Zinc Stabilizer is a liquid or powder PVC heat stabilizer offering outstanding long-term thermal stability, excellent initial whiteness, and superior processing performance. It is commonly used in flexible PVC applications where a balance of cost-effectiveness and performance is required. Ba-Zn systems are valued for their lubricity, compatibility with various plasticizers, and good color stability during extended processing.

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light heat stability

Ba-Zn Heat Stabilizer

CAS: 6865-35-6

Ba-Zn Heat Stabilizer providing protection against UV degradation, thermal oxidation, and weathering for plastics, coatings, and rubber.

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plastic rubber additives

Organic Phosphite PVC Co-Stabilizer

CAS: 31570-04-4

Organic Phosphite Co-Stabilizers are essential components in PVC stabilizer packages, functioning as hydroperoxide decomposers and HCl scavengers to extend thermal stability. They work synergistically with metal soap stabilizers, improving color retention during processing and long-term weathering. Commonly used phosphites include diphenyl isodecyl phosphite and trisnonylphenyl phosphite.

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Organotin (Tin Mercaptide) Heat Stabilizers(3)

Methyltin mercaptide and butyltin mercaptide are the high-performance heat stabilizers for transparent rigid PVC — bottles, blister packaging, rigid sheet, food-contact film. FDA 21 CFR 178.2010 lists specific methyltin compounds as food-contact-permissible at 0.6% on resin. Dose-effective at 0.8–1.5 phr (vs Ca/Zn 1.5–3.0 phr). Higher cost per kg but lower dose makes net stabilizer cost competitive on transparent grades.

Impact Modifiers — CPE, MBS, ACR(5)

Raise PVC impact strength from brittle (notched Izod 2 kJ/m²) to ductile (50–100 kJ/m²). CPE (chlorinated polyethylene, 30–40% Cl content) is the standard for pipe, fence, decking — low cost, good processing. MBS (methyl methacrylate-butadiene-styrene) is the high-clarity modifier for transparent applications (bottles, blister, film). ACR (acrylic) provides gloss and processing-aid action plus modest impact; preferred for window profile and gloss sheet.

plastic rubber additives

CPE Impact Modifier (Chlorinated Polyethylene)

CAS: 68442-33-1

Chlorinated Polyethylene (CPE) Impact Modifier is a cost-effective elastomeric toughener for rigid PVC, particularly used in pipe, fittings, and profiles requiring good chemical and weather resistance. CPE-135A grade with 35% chlorine content is the standard modifier for rigid PVC, providing excellent low-temperature impact strength and oil resistance. It is widely used in both rigid and flexible PVC applications.

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plastic processing additives

CPE Impact Modifier

CAS: 63231-66-3

CPE Impact Modifier for plastic processing, improving melt flow, surface quality, stability, and final product performance.

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plastic processing additives

MBS Impact Modifier

CAS: 9011-14-7

MBS Impact Modifier for plastic processing, improving melt flow, surface quality, stability, and final product performance.

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plastic rubber additives

MBS Impact Modifier (Methyl Methacrylate-Butadiene-Styrene)

CAS: 25053-09-2

MBS Impact Modifier is a core-shell terpolymer based on a polybutadiene rubber core with a methyl methacrylate-styrene shell, providing excellent toughening for transparent PVC applications. Its refractive index is closely matched to PVC, making it ideal for clear rigid PVC bottles, thermoformed sheets, and blister packaging where both toughness and optical clarity are required. MBS is not suitable for outdoor UV-exposed applications.

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plastic processing additives

ACR Impact Modifier

CAS: 9003-01-4

ACR Impact Modifier for plastic processing, improving melt flow, surface quality, stability, and final product performance.

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PCR-PVC Recycling Compatibilizer(1)

Post-consumer-recycled (PCR) PVC streams contain mixed-grade PVC from different processing histories — different K-values, residual stabilizer chemistries, contamination from non-PVC plastics. PCR-PVC compatibilizer bridges the resulting incompatibility, enabling higher PCR content (30–60%) in new compound formulations. Critical chemistry for emerging EU/UK/CA recycled-content mandates for PVC packaging and construction products.

Imported Brand → China Equivalent

Equivalents are indicative; verify against TDS for project-critical applications.

International Brand GradeChina EquivalentMajor Chinese Producers
Baerlocher Baeropan MC 9001 / Reagens (Ca/Zn)Ca/Zn Pipe Stabilizer one-pack广州天科化工, 北京钰宝, 山东金阳
Galata Chemicals Ca/Zn LiquidCa/Zn Liquid for Film/Medical PVC上海陶氏-台化, 山东金阳, 杭州天禾
Akcros Mark BZ liquid (Ba/Zn)Barium-Zinc Liquid Stabilizer山东金阳, 杭州天禾, 河南焦作
Galata Chemicals Mark 17M (methyltin)Methyltin Mercaptide 17-type锦湖日丽 (KKPC), 山东恒昇, 江苏聚成
PMC Group Thermolite (butyltin)Butyltin Mercaptide山东恒昇, 江苏聚成, 浙江龙海
Galata Mark T1101 / Reverte PhosphiteTris(nonylphenyl) Phosphite / Phosphite Co-Stabilizer利安隆, 营口风光, 江苏极易
Mitsui Chemicals Tafmer (TPO/CPE blend)CPE Impact Modifier (35% Cl, Mw 200K)山东亚星化学, 浙江晨园, 浙江三鹰
Dow Paraloid MBS-K (MBS)MBS Impact Modifier K-equivalent series山东日科 (Rike), 山东金山, 江苏南天
Dow Paraloid K-120N (ACR)ACR Impact Modifier / Processing Aid山东日科, 山东金山
Galata Group BluEdge (compatibilizer)PCR-PVC Compatibilizer山东日科 (specialty), 浙江雅迪 (Yadi)
Reagens (CaSt + ZnSt co-stab)Calcium / Zinc Stearate Co-stabilizer中山泰升, 江苏国胜, 河南焦作

Frequently Asked Questions

Why did the global PVC stabilizer market move away from lead?

EU RoHS Directive (2006) banned lead in electronics, followed by REACH SVHC listing of lead compounds (2008–2011), Vinyl 2010 voluntary EU industry commitment to eliminate lead in pipe by end-2015, and similar transitions in China (GB 17219 drinking-water pipe limits) and the US (NSF/ANSI 14 for pipe). By 2020 global PVC lead stabilizer share dropped from 70% (2005) to <5% (only legacy non-regulated markets).

Lead-based stabilizers (basic lead sulfate, dibasic lead phthalate, tribasic lead sulfate) provided excellent heat stability at low cost — 2–3 phr lead delivered processing windows equivalent to 3–4 phr Ca/Zn. The phase-out cost the industry roughly 30% formulation re-engineering: Ca/Zn needs co-stabilizers (organic phosphite, beta-diketone, polyols) that lead didn't, and Ca/Zn formulations are more sensitive to PVC K-value, processing temperature, and filler load. The replacement chemistry took 5–8 years to mature; by 2018 Ca/Zn formulations matched lead's processing window and surpassed it on weatherability. The phase-out is environmental rather than performance-driven — once mature, Ca/Zn is technically equivalent or superior. Some non-regulated markets (parts of Africa, Latin America, Central Asia) still use lead-based PVC for water pipe — these are increasingly being addressed by national regulation tied to ISO 4422 / NSF 14 alignment.

Ca/Zn vs Organotin — when does the higher organotin cost pay off?

Organotin (especially methyltin mercaptide) is essential for transparent rigid PVC where Ca/Zn opacity is unacceptable — bottles, blister packaging, transparent sheet/film. For opaque rigid PVC (pipe, profile, opaque sheet), Ca/Zn is cost-equivalent or better at same performance.

Methyltin mercaptide at 1.0–1.4 phr gives processing-window equivalence to Ca/Zn at 2.5–3.5 phr — the lower dose offsets the higher per-kg cost. Methyltin also delivers superior clarity (95% light transmission for 1mm sheet vs 60% with Ca/Zn that contains opaque Ca and Zn stearates) — critical for pharmaceutical blister packs, beverage bottles, and clear-window envelope film. Butyltin mercaptide is methyltin's predecessor; it offers slightly better long-term heat stability but has higher tin content (so higher cost) and is restricted in food-contact use under FDA — only specific methyltin compounds qualify per 21 CFR 178.2010. Reverse-mercapto-tin (RM-tin, with thioglycolate ester groups) provides improved color stability for premium clear applications. Organotin chemistry is hazardous and has its own SVHC scrutiny — formulators using Ca/Zn-equivalent chemistry for transparent applications (Galata BlueEdge series and competitors) are gaining share in this segment.

CPE vs MBS vs ACR — which impact modifier should I use?

CPE for rigid pipe, profile, and outdoor application (good weatherability, lowest cost). MBS for transparent and high-clarity applications (transparent sheet, food-contact film). ACR for window profile and high-gloss surface (processing aid + impact in one chemistry).

CPE (chlorinated polyethylene with 30–40% Cl) is the workhorse — adds 5–15 phr to PVC compound, raises notched Izod from 3 to 50–80 kJ/m². CPE has excellent UV weatherability (no double bonds to oxidize) and is the standard for outdoor pipe and fence. CPE is opaque, so it cannot be used in transparent applications. MBS (methyl methacrylate-butadiene-styrene) provides high-clarity impact modification — the methyl-methacrylate phase matches PVC refractive index, the polybutadiene core provides toughening. MBS at 6–12 phr gives transparent rigid sheet (95% light transmission with PVC) and the standard for food/pharma blister packaging. MBS has poor weatherability (butadiene oxidation) — not for outdoor use. ACR (acrylic, methyl-methacrylate-butyl-acrylate-methacrylic-acid copolymer) is a process aid first and impact modifier second — improves melt strength and surface gloss; gives modest impact improvement (30–50 kJ/m² notched Izod). ACR is the choice for window profile where surface gloss and dimensional stability matter most.

What is the difference between K-value and PVC molecular weight?

K-value is a viscometric measure of PVC molecular weight per ISO 1628-2 — higher K-value = higher MW = stronger but harder to process. Common ranges: K-57 (rigid pipe), K-60-65 (general rigid), K-70 (flexible film), K-77 (medical tubing). Stabilizer dose increases with K-value due to thermal degradation risk during processing.

K-value (Fikentscher K-value) is calculated from relative viscosity of a 0.5% PVC solution in cyclohexanone at 30°C. It correlates with weight-average molecular weight: K-57 ~50,000 Mw; K-65 ~85,000 Mw; K-70 ~110,000 Mw; K-77 ~165,000 Mw. Higher K-value gives stronger, more impact-resistant parts but narrower processing window — degradation onset temperature decreases with MW, and required stabilizer dose increases. Standard practice: K-57 (PVC-U pipe, sheet) processes easily with 1.5 phr Ca/Zn; K-67-70 (flexible film) needs 2-3 phr; K-77 (medical tubing) needs 3-4 phr plus enhanced co-stabilization. Most compounder spec sheets list K-value explicitly — if K-value is not in the spec, request it from the resin supplier before finalizing the additive package.

Do I need REACH SVHC compliance for PVC additives?

Required if your finished PVC product (or any imported article containing PVC) enters EU markets. SVHC restriction applies to lead, cadmium, chromium VI, mercury (heavy metals), specific phthalates (DEHP, DBP, BBP, DIBP, DINP, DIDP at varying age-of-product restrictions), and organotin variants. Compliance documentation per article must be on hand if requested by EU customs or end-consumer.

REACH SVHC Annex XIV (Authorization List) and Annex XVII (Restriction List) are the binding regulations. For PVC compounds: DEHP, DBP, BBP, DIBP are restricted in articles since 2013 (Annex XVII Entry 51); DINP and DIDP restricted in toys and childcare since 2014. Lead in PVC for drinking-water pipe is restricted by EU Drinking Water Directive (2020 revision) requiring <0.0125 mg/m² total leaching. Organotin: dibutyltin and tributyltin restricted in textile articles, food-contact applications. Most modern PVC compounders avoid all of these — Ca/Zn stabilizers + DOTP / DEHTP / DINCH plasticizers (non-restricted alternatives to DEHP) is the standard EU-export formulation. Chemzip supplies declarations including REACH Article 33 (notification of SVHC content above 0.1%) for each batch. For complete compliance documentation including testing per EN 71-3 (heavy metal migration), additional sample-testing fees apply.

How do Chinese PVC additive prices compare to Galata, Baerlocher, Reagens?

Commodity Ca/Zn solid stabilizer from Chinese producers is 40–55% lower CIF than equivalent European brand. Specialty grades (Ca/Zn liquid medical-grade, organotin food-contact, MBS for transparent application) narrow the gap to 20–35% as Chinese producers have closer technical match.

Calcium-zinc one-pack from 山东金阳 / 广州天科 at $2.0–2.8/kg CIF Asian ports vs Baerlocher Baeropan MC 9001 at $3.5–5.0/kg. CPE from 山东亚星化学 at $1.6–2.2/kg vs Mitsui CPE at $2.8–3.5/kg. MBS from 山东日科 at $4.5–5.5/kg vs Dow Paraloid at $7-9/kg. Quality has converged for commodity grades — Chinese producers have invested in continuous compounding and pelletization equipment matching EU standards. Galata, Baerlocher, and Reagens retain pricing premium on application-specific formulations (premium window-profile packages with specific weatherability data, automotive-grade with specific OEM approvals, pharmaceutical-grade with specific compendia compliance) where regulatory and warranty matter more than per-kg cost. For pipe / profile / sheet commodity volume, Chinese supply is now the global default with European brands serving the premium tier.

What is PCR-PVC compatibilizer and when do I need it?

PCR-PVC (post-consumer recycled PVC) streams contain mixed-source PVC with different K-values, residual stabilizer chemistries, and contamination — direct blend with virgin PVC gives poor properties. PCR-PVC compatibilizer (specialty modified-MBS or modified-ACR) bridges this incompatibility, enabling 30–60% PCR content in new compound formulations.

EU's Single-Use Plastics Directive (2019) and revised Packaging and Packaging Waste Regulation (2024) set minimum recycled-content targets: 25% PCR in PVC packaging by 2025, 30% by 2030. UK and California have similar mandates. PCR-PVC streams (typically from pipe / sheet / window-profile collection) come with multiple challenges: K-value variation (K-57 from sheet vs K-67 from window mixed), residual Ca/Zn from old formulations (sufficient for stability but inconsistent batch-to-batch), pigment contamination (white, gray, brown blended), and micro-contamination from non-PVC plastics (PET caps on PVC bottles). Compatibilizer is a specialty modified polymer (typically a graft copolymer with affinity for both virgin and recycled-stream PVC chains) added at 2–5 phr to virgin/PCR blend, restoring impact strength and surface finish. Major suppliers: Galata BlueEdge series, Dow Paraloid Recycle series, Chinese 山东日科 specialty grade. Premium formulations target 50% PCR content while matching virgin-PVC property spec — increasingly required by EU/UK construction product certifications.

What documents come with the PVC additive?

COA, SDS/MSDS, TDS standard. REACH Article 33 SVHC declaration; RoHS compliance certificate; FDA 21 CFR 178.2010 letter for food-contact organotin grades; NSF/ANSI 14 compliance for pipe-grade Ca/Zn; certificate of origin and country-of-origin labelling for FTA preferential tariff.

Each Ca/Zn batch's COA includes: appearance, melt point, density, Ca/Zn ratio, ash content, free fatty acid, particle size, moisture. Organotin COA includes: tin content, mercaptide chain length, color (APHA), water content, free organic acid. Impact-modifier COA includes: K-value or intrinsic viscosity, particle size distribution, melt-flow index, residual monomer (acrylonitrile for MBS), volatiles. REACH Article 33 declaration confirms SVHC content < 0.1% (if any), with specific substance listing if applicable. RoHS certificate covers cadmium, mercury, hexavalent chromium, polybrominated biphenyls, polybrominated diphenyl ethers, phthalates listed. For food-contact applications, FDA letter cites the specific 21 CFR 178.2010 sub-paragraph for the supplied organotin compound. For drinking-water pipe Ca/Zn, NSF/ANSI 14 third-party test certificate covering lead, antimony, and dissolved-substance migration is required. Country-of-origin Chinese GACC certificate enables FTA preferential rates (e.g., ASEAN-China FTA, RCEP, China-EU Investment Agreement).

MOQ, packaging, lead time for PVC additives?

Samples 1–3 kg free; standard commercial MOQ is 500 kg–1 ton for stabilizers and impact modifiers. Packaging: 25 kg multi-ply paper bag with PE liner (powder), 200 kg HDPE drum (liquid stabilizer), 1 t jumbo bag. Lead time 2–3 weeks Asia, 5–7 weeks EU/NA.

Ca/Zn solid stabilizer shelf life is 24 months in sealed PE-lined bag below 30°C. Organotin shelf life 12 months — degrades with moisture, requires N₂-blanket on opening for repeated use. Liquid Ca/Zn and Ba/Zn shelf life 18 months in original HDPE drum. MBS and ACR shelf life 12-18 months, must stay below 30°C to prevent agglomeration. CPE shelf life 24+ months, very stable. Container-load economics: 20-foot container holds 22-25 t powder additives or 18-22 t liquid additives. Sea-freight Asia-EU 4-5 weeks, Asia-NA 3-4 weeks, Asia-India 10-15 days. PVC additive supply chain often includes warehoused inventory at major importer port-of-entry (Rotterdam, Houston, Mumbai, Manzanillo) for faster delivery on standard grades — Chemzip can route through these channels for 1-2 week delivery on commodity grades.

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