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Polypropylene (PP) Microporous Battery Separator

CAS Number: 9003-07-0

Polypropylene microporous separator is a critical safety and performance component in lithium-ion batteries, providing ionic transport through its porous structure while preventing electronic short circuits between cathode and anode. PP separators (or trilayer PP/PE/PP) are widely used in cylindrical and prismatic EV cells.

Technical Specifications

appearanceWhite microporous film
porosity (%)38–50
thickness (μm)12–25
Gurley value (s/100cc)200–800
tensile strength MD (MPa)≥100
shutdown temperature (°C)155–170

Applications

  • Cylindrical (18650/21700/4680) Li-ion cell separator
  • Prismatic EV battery cell separator
  • Trilayer PP/PE/PP Celgard-type separator
  • Base substrate for ceramic (Al2O3/boehmite) coating
  • Dry-process separator for high-volume cell manufacturing

Key Features

  • Controlled pore size (30–100 nm) provides ideal balance of ionic conductivity and safety
  • Thermal shutdown at 155–170°C automatically stops ion flow to prevent thermal runaway
  • High tensile strength (MD ≥100 MPa) resists cell winding and handling stress
  • Dry-process manufacturing produces high-purity, low-defect separator films

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Polypropylene (PP) Microporous Battery Separator chemical structure

CAS Number

9003-07-0

Availability

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