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Intumescent Char-Forming Polyol

Intumescent char-forming polyol is a specialized multi-hydroxyl compound designed as the carbon source in intumescent flame retardant (IFR) systems. When combined with an acid source (APP) and a blowing agent (melamine), it undergoes rapid esterification and foaming upon flame exposure, forming a thick, stable, insulating char barrier that protects the underlying substrate. It offers improved char yield and char integrity compared to conventional pentaerythritol.

Technical Specifications

appearanceWhite to off-white powder
moisture content (%)≤1.0
phosphorus content (%)N/A
char yield at 600°C (%)≥30
hydroxyl value (mgKOH/g)800–1100

Applications

  • Intumescent fireproofing coatings for structural steel and timber
  • Halogen-free flame retardant formulations for polypropylene and EVA
  • IFR masterbatch for wire and cable insulation compounds
  • Flame retardant polyurethane coatings and adhesives
  • Expandable fire barrier sealants and joint fillers

Key Features

  • High hydroxyl functionality creates dense cross-linked char network for superior fire barrier performance
  • Improved char integrity versus pentaerythritol at elevated temperatures above 500°C
  • Compatible with APP and melamine in standard IFR ratios for easy formulation
  • Halogen-free and phosphorus-free carbon source allowing flexible FR system design

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Intumescent Char-Forming Polyol

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