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Expandable Graphite Flame Retardant

CAS Number: 1034343-98-0

Expandable graphite (EG) is an intercalated graphite compound that undergoes rapid intumescent expansion (50–300x) when heated above 200 °C, forming an insulating worm-like char that physically blocks heat and flame from reaching the underlying material. It is widely used in polyurethane foam, intumescent coatings, sealants, and rubber as a highly effective non-halogen flame retardant. EG is particularly valued for its mechanical intumescent action independent of chemical char-forming reactions, providing reliable fire protection even in non-charring polymers.

Technical Specifications

appearanceGray-black flakes or powder
moisture (%)<1.0
carbon content (%)≥95
particle size (mesh)50, 80, 100, 150 (multiple grades)
expansion onset temperature (°C)180–220
expansion volume (mL/g at 900°C)200–300

Applications

  • Rigid and flexible polyurethane foam for building insulation with B1/B2 fire rating
  • Intumescent fire-stop sealants, caulks, and foam for cable and pipe penetrations
  • Intumescent structural steel fireproofing coating acid source replacement
  • Rubber EPDM roof membranes and automotive seals requiring FR
  • Epoxy and polyurethane adhesive fire-retardant systems for construction joints

Key Features

  • Physical intumescent expansion (200–300 mL/g) creates insulating char 50–300x original volume instantly on heating
  • Halogen-free and low smoke: no corrosive gases or toxic combustion products released on expansion
  • Expansion onset adjustable (180–220 °C) through intercalant chemistry to match specific polymer processing
  • Multiple mesh sizes available to balance foam cell structure quality with FR expansion performance

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Expandable Graphite Flame Retardant chemical structure

CAS Number

1034343-98-0

Availability

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